Drug factory · FDA FEI 3002984011
Zydus Lifesciences Limited
Survey No. 417, 419 and 420, Sarkhej Bavla N. H. No. 8A Village-Moraiya, Taluka-Sanand Ahmedabad, Ahmedabad, India
Problems found, fixed voluntarily at FDA's last inspection, Aug 5, 2022.
Voluntary Action Indicated: inspectors found problems, but not serious enough for FDA to take action. The company is expected to fix them.
10 drug inspections on record since 2009: 4 with no problems, 3 with problems fixed voluntarily, 3 with FDA action.
What it does, for whom
FDA inspection history
| Ended | Result | Program | Problems noted |
|---|---|---|---|
| Aug 5, 2022 | Problems found, fixed voluntarily | Drug Quality Assurance | 4 |
| May 3, 2019 | Serious problems, FDA action | Drug Quality Assurance | 14 |
| Mar 22, 2019 | No problems found | Bioresearch Monitoring | — |
| Feb 9, 2018 | No problems found | Drug Quality Assurance | — |
| Feb 16, 2017 | No problems found | Drug Quality Assurance | — |
| Sep 5, 2014 | Serious problems, FDA action | Drug Quality Assurance | 4 |
| Aug 19, 2013 | Problems found, fixed voluntarily | Drug Quality Assurance | — |
| Feb 23, 2012 | Problems found, fixed voluntarily | Drug Quality Assurance | — |
| Feb 3, 2011 | Serious problems, FDA action | Drug Quality Assurance | — |
| Feb 6, 2009 | No problems found | Drug Quality Assurance | — |
What inspectors wrote down
From FDA's Form 483 citations: conditions an investigator observed that may violate drug manufacturing rules, as FDA published them.
Aug 5, 2022 inspection
- Absence of Written Procedures 21 CFR 211.100(a)
There are no written procedures for production and process controls designed to assure that the drug products have the identity, strength, quality, and purity they purport or are represented to possess. - Establishment of time limitations 21 CFR 211.111
Time limits are not established when appropriate for the completion of each production phase to assure the quality of the drug product. - Investigations of discrepancies, failures 21 CFR 211.192
There is a failure to thoroughly review any unexplained discrepancy and the failure of a batch or any of its components to meet any of its specifications whether or not the batch has been already distributed. - Procedures To Be in Writing 21 CFR 211.80(a)
Written procedures are lacking which describe in sufficient detail the identification, handling and sampling of components and drug product containers.
May 3, 2019 inspection
- Absence of Written Procedures 21 CFR 211.100(a)
There are no written procedures for production and process controls designed to assure that the drug products have the identity, strength, quality, and purity they purport or are represented to possess. - In-process materials specifications 21 CFR 211.110(b)
In-process specifications are not determined by the application of suitable statistical procedures where appropriate. - Procedures for sterile drug products 21 CFR 211.113(b)
Procedures designed to prevent microbiological contamination of drug products purporting to be sterile are not established and followed. - Validation lacking for sterile drug products 21 CFR 211.113(b)
Procedures designed to prevent microbiological contamination of drug products purporting to be sterile did not include adequate validation of the aseptic process. - Scientifically sound laboratory controls 21 CFR 211.160(b)
Laboratory controls do not include the establishment of scientifically sound and appropriate test procedures designed to assure that drug products conform to appropriate standards of identity, strength, quality and purity. - Complete instructions, procedures, specifications et. al. 21 CFR 211.186(b)(9)
Master production and control records lack complete manufacturing and control instructions. - Investigations of discrepancies, failures 21 CFR 211.192
There is a failure to thoroughly review any unexplained discrepancy whether or not the batch has been already distributed. - Procedures not in writing, fully followed 21 CFR 211.22(d)
The responsibilities and procedures applicable to the quality control unit are not fully followed. - Air Supply 21 CFR 211.42(c)(10)(iii)
Aseptic processing areas are deficient regarding air supply that is filtered through high-efficiency particulate air filters under positive pressure. - Environmental Monitoring System 21 CFR 211.42(c)(10)(iv)
Aseptic processing areas are deficient regarding the system for monitoring environmental conditions. - Cleaning System 21 CFR 211.42(c)(10)(v)
Aseptic processing areas are deficient regarding the system for cleaning and disinfecting the room and equipment to produce aseptic conditions. - Air filtration system lacking in production area 21 CFR 211.46(c)
The production area air supply lacks an appropriate air filtration system. - Cleaning / Sanitizing / Maintenance 21 CFR 211.67(a)
Equipment and utensils are not cleaned and maintained at appropriate intervals to prevent contamination that would alter the safety, identity, strength, quality or purity of the drug product. - Backup file not maintained 21 CFR 211.68(b)
Failure to maintain a backup file of data entered into the computer or related system.
Sep 5, 2014 inspection
- Extent of discrepancy, failure investigations 21 CFR 211.192
Investigations of an unexplained discrepancy and a failure of a batch or any of its components to meet any of its specifications did not extend to other batches of the same drug product and other drug products that may have been associated with the specific failure or discrepancy. - Complaint Handling Procedure 21 CFR 211.198(a)
Procedures describing the handling of written and oral complaints related to drug products are deficiently written or followed. - Written record of complaint to include findings, follow-up 21 CFR 211.198(b)(2)
Written records of investigation of a drug complaint do not include the findings of the investigation and the follow-up. - Mix-up 21 CFR 314.81(b)(1)(i)
An NDA-Field Alert Report was not submitted within three working days of receipt of information concerning an incident that caused a drug product or its labeling to be mistaken for another article.
Registered with FDA for: analysis; manufacture.